

Cast House
Aluminium Casthouse Technology for effective casthouse management
Casthouse Management System is a vertical module, part of our EMS Ecosystem 3rd generation, developed by our experts to monitor, control and track real-time all the operation in the aluminium re-melting departments.
This innovative software system uses Aluminium Cast House technology developed by Atieuno to provide full casthouse management and supervision, covering all the production stages from raw material reception, melting, casting, homogenization, cutting, packing, laboratory analysis and more. The system suggests the proper raw materials proportion to achieve the proper chemical composition for the targeted alloy.

ALUMINIUM CASTHOUSE MANAGEMENT AND TRACEABILITY

List of completed operations (melting, casting, etc…)

ID assignment for every single LOG

Operators at the workcenter

Good and scrap quantity at each production stage

Time spent for each operation

Energy consumption (for each operation)

Quantity of the scrap loaded in the melting furnace

Historic data about the chemical composition quality control

Technical scrap produced during the cutting procedures

Final packages created


ALUMINIUM CASTHOUSE MANAGEMENT SYSTEM STORES ALL PROCESSES DATA ENABLING IN-DEPTH ANALYSIS
HISTORY OF ALL PROCESS DATAIN THE ALUMINIUM CASTHOUSE FOR DEEP ANALYSIS
History of all process data are stored for each operations

MELTING FURNACE
• Loaded scrap • Process time • Temperature chart • Gas consumption Nm³ • Electricity consumption • Gross scrap • Chemical composition

CASTING PROCESS
• Process time • Furnace/Lauder bath temperature °C • Casting table temperature °C • Casting speed mm/min • Water temperature °C • Water flow m³/h • Pit level mm • Metal level mm • Air flow m³/h • Argon flow m³/h • Process gas flow m³/h • Argon pressure bar

HOMOGENIZATION
• Process time • Homogenization and cooling chart °C • Gas consumtion Nm³ • Electricity consumtion

PACKING
• Process time • Package content details

CASTING FURNACE
• Chemicals corrections • Process time • Temperature chart • Gas consumtion Nm³ • Electricity consumtion • Dross scrap • Chemical composition

ULTRASONIC
If available, only OK | NOT OK

SAW
•Process time • Technical scrap • Electricity consumtion
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