EMS ecosystem 3rd generation

Our aluminium extrusion system EMS is not just a MES but an ecosystem of vertical solutions

As the digitalization is taking over production processes, for plant managers and decision makers is essential to have a software technology that delivers full visibility and real-time control over the entire production process in the aluminium extrusion companies and facilities.

Aluminium Extrusion System for process optimizations and digitalization.
EMS ecosystem 3rd generation

Our Extrusion Management System is not just a MES but an ecosystem of vertical solutions

As the digitalization is taking over production processes, for plant managers and decision makers is essential to have a software technology that delivers full visibility and real-time control over the entire aluminium extrusion process.
Aluminium Extrusion Software system.

Our EMS 3rd generation and its vertical software modules have been designed to meet all the specific needs of the aluminium extrusion industry. 

As an Extrusion Management System it enables the digital transformation of the aluminium extrusion process and downstream operations, while boosting quality, optimizing resources, productivity and sustainability.

“Enlightening Aluminium Extrusion Industrial Innovation”

Watch the video to better understand how our Extrusion Management System could provide you with strategic data and helps you to meet daily challenges while boosting the continuous improvement process and digitalizing all production flows and downstream operations.

Enjoy the video!

EMS 3RD GENERATION ECOSYSTEM

Designed based on 40 years experience, our aluminium extrusion system provides innovative software solutions for the aluminium extrusion industry

The advanced vertical software modules of our Extrusion Management System interact in a holistic way, offering a complete data visibility, helping to solve critical issues in the entire extrusion process, from pre-production stages to post-production ones.

Our Ecosystem of aluminium extrusion software solutions allows your company to combine production efficiency with quality, to reduce production time, scrap and CO2 emissions.

pre-production
ulixes
theoria extrusion planning
profiles master
orders
raw materials
production execution
cast house ageing wood effect
die master central logistic system wire/profile drawing
work instructions outsourcing & client material fabrication
press supervisor horizontal powder coating thermal break
N5Nitrogen vertical powder coating packing
extrusion video recording polishing despatch
stretcher, saw & stracker anodizing
roll rectification sand blasting
reporting
data analisys
manual data entry
extrusion intelligence
maintenance
reporting
quality
alloys and casting
quality control plan
quality certificate
non conformity
scrap traceability
ariadne's thread technology
pre-production
ulixes
theoria extrusion planning
profiles master
orders
raw materials
production execution
cast house ageings wood effect
die master central logistic system wire/profile drawning
work instructions outsourcing & client material fabrication
press supervisor horizontal powder coating thermal break
N5Nitrogen vertical powder coating packing
extrusion video recording polishing despatch
stretcher, saw & stracker anodizing
roll rectification sand blasting
reporting
data analisys
manual data entry
extrusion intelligence
maintenance
reporting
quality
alloys and casting
quality control plan
quality certificate
non conformity
scrap traceability
ariadne's thread technology
  • Stand alone module
  • EMS ONE
  • Optional module
Extrusion Management system compliance to IATF.

ALL THE EMS MODULES AND ALL THE INTERNAL PROCEDURES HAVE BEEN ADAPTED IN 2019 TO MEET IATF REGULATION.

5 most common critical issues in the extrusion process, responsible for 90% of the plant inefficiency.

TEMPERATURES MANAGEMENT

STAFF SKILLS AND PROCESS STANDARDIZATION

DIES MANAGEMENT

FEEDBACK OF PROCESS INFORMATION

EQUIPMENT MAINTENANCE

If you experience them in your extrusion plant, you need our Extrusion Management System as a support.

OUR EXTRUSION MANAGEMENT SYSTEM’S MAIN BENEFITS

Aluminium extrusion system's main benefits.

Stable Production Process

Planning and real time control

Database with the Best extrusion parameters

Instruction to Presses and Operators

Continuous staff training and software consulting

Effective collaboration between the departments for complete visibility

OUR EXTRUSION MANAGEMENT SYSTEM PERFECTLY INTEGRATES WITH EXISTING IT SYSTEM

EMS includes a collaborative framework with ERPs and is integrated easily with the existing IT systems, enabling the communication between the departments and providing key users with all necessary data.

The Automation Pyramid and EMS

Our EMS, as an aluminium extrusion system, automates all the stages of the aluminium extrusion process in just one step from Shop to Top. It offers a unique level of delivery, cost and quality control helping to achieve a higher level of efficiency and operational excellence.

THE EXTRUSION MANAGEMENT SYSTEM PROVIDES A FULL VISIBILITY OF EXTRUSION AND DOWNSTREAMS DEPARTMENTS

The aluminium extrusion system provides a wide range of operational reports, data and indicators to help the data analysis and to identify where improvements are needed for more efficient and smoother production.

EMS provides the real-time data of every single production department, from Aluminim Casthouse to packing and shipment, passing through extrusion and downstream processes.

OPERATIVE REPORTS WITH ACCESSIBLE DATA: A WIDE RANGE OF FUNCTIONS TO MANAGE YOUR INDICATORS FOR EXTRUSION AND AFTER-EXTRUSION DEPARTMENTS.

ADVANCE CUSTOMIZED ANALYSIS

EXPORT FORMATS – Text files, HTML, XML, Excel

OPERATIVE INDICATORS FROM CUSTOM REPORTS- with existing and new indicators

EXTERNAL ACCESS – Odbc, XML Api, WebService

REAL-TIME WALL PRODUCTION VIEWER – a wall monitor to show real-time indicators

OPERATIVE INDICATORS FROM INTERNAL REPORTS – KPI of quantity, time, productivity and dies

EXTRUSION INTELLIGENCE FOR OEE INDICATOR – Overall Equipment Effectiveness for extrusion

OPERATIVE REPORTS WITH ACCESSIBLE DATA:A WIDE RANGE OF FUNCTIONS TO MANAGE YOUR INDICATORS FOR EXTRUSION AND AFTER-EXTRUSION DEPARTMENTS.

EXPORT FORMATS – Text files, HTML, XML, Excel

EXTERNAL ACCESS – Odbc, XML Api, WebService

OPERATIVE INDICATORS FROM INTERNAL REPORTS – KPI of quantity, time, productivity and dies

ADVANCE CUSTOMIZED ANALISYS

OPERATIVE INDICATORS FROM CUSTOM REPORTS- with existing and new indicators

REAL-TIME WALL PRODUCTION VIEWER – a wall monitor to show real-time indicators

EXTRUSION INTELLIGENCE FOR OEE INDICATOR – Overall Equipment Effectiveness for extrusion

Short Videos to discover the advanced functionalities of our Extrusion Management System

Find out how the advanced features of our Extrusion Management System can help you maximize efficiency and increase productivity of your extrusion plant!