Introducing EMS 3rd GENERATION

Designed based on 30 years experience in aluminium extrusion process

TOP 5 CRITICALITIES OF THE EXTRUSION PROCESS

Responsible of 90% of total inefficiency.

TEMPERATURES MANAGEMENT

PERSONNEL KNOWLEDGE AND PROCESS STANDARDIZATION

DIES MANAGEMENT

FEEDBACK OF PROCESS INFORMATION

MACHINES MAINTENANCE

WHY EMS

EMS is an ecosystem of solutions designed specifically for aluminium extrusion sector to optimize and provide full visibility of production lines, result of more than 30 years of experience and know-how.

IATF COMPLIANT

BRAND NEW: the latest release of EMS is IATF 2019 compliant! The modules of the ecosystem, as well as internal procedures and credentials, have been adapted to meet last IATF regulations.

WHAT COULD YOU DO WITH EMS ECOSYSTEM FUNCTIONS?

STABILIZE PRODUCTION PROCESS

Extrusion Intelligence | Operative reports

PLANNING AND REALTIME CONTROL

Theoria Extrusion Planning | Automatic data collection

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INSTRUCTIONS TO PRESSES AND OPERATORS

Best Extrusion Parameters | Work Instructions

SAVE BEST (EXTRUSION) PARAMETERS

History of extrusion parameters | History process parameters

COLLABORATIVE LINK BETWEEN DEPARTMENTS

Unique ecosystem which covers the full cycle

EFFICIENT MAINTENANCE INTERVENTION

Automatic downtimes collection from presses

CONTINUOS TRAINING ON PERSONNELL

Software consulting and extrusion process consulting

EMS 3rd GENERATION WITHIN EXISTING IT SYSTEMS

EMS ONE WITHIN EMS 3rd GENERATION  ECOSYSTEMS

Starting from EMS ONE, a wide range of vertical modules from EMS ECOSYSTEM may be added to meet any specific need.

ULIXESCAST HOUSEAGEING OVENSWOOD EFFECTMANUAL DATA ENTRYALLOYS and CASTINGS
THEORIA EXTRUSION PLANNINGDIES MASTERCENTRAL LOGISTIC SYSTEMWIRE/PROFILE DRAWINGEXTRUSION INTELLIGENCEQUALITY CONTROL PLAN
PROFILES MASTERWORK INSTRUCITONSOUTSOURCING and CLIENT MATERIALFABRICATIONMAINTENANCEQUALITY CERTIFICATES
ORDERPRESS SUPERVISORHORIZONTAL POWDER COATINGTHERMAL BREAK CRIMPINGREPORTINGNON CONFORMITY
RAW MATERIALSN5 NITROGENVERTICAL POWDER COATINGPACKINGSCRAP TRACEBILITY
EXTRUSION VIDEO RECORDINGPOLISHINGDESPATCHARIADNE’S TREAD TECNOLOGY
STRETCHER,SAW and STACKERSAND-BLASTING
ROLL
RECTIFICATION
ANODIZING
ULIXESCAST HOUSEAGEING OVENSWOOD EFFECTMANUAL DATA ENTRYALLOYS and CASTINGS
THEORIA EXTRUSION PLANNINGDIES MASTERCENTRAL LOGISTIC SYSTEMWIRE/PROFILE DRAWINGEXTRUSION INTELLIGENCEQUALITY CONTROL PLAN
PROFILES MASTERWORK INSTRUCITONSOUTSOURCING and CLIENT MATERIALFABRICATIONMAINTENANCEQUALITY CERTIFICATES
ORDERPRESS SUPERVISORHORIZONTAL POWDER COATINGTHERMAL BREAK CRIMPINGREPORTINGNON CONFORMITY
RAW MATERIALSN5 NITROGENVERTICAL POWDER COATINGPACKINGSCRAP TRACEBILITY
EXTRUSION VIDEO RECORDINGPOLISHINGDESPATCHARIADNE’S TREAD TECNOLOGY
STRETCHER,SAW and STACKERSAND-BLASTING
ROLL
RECTIFICATION
ANODIZING

REPORTS AND KEY PERFORMANCE INDICATORS

OPERATIVE REPORTS

A wide range of functions to manage your indicators for extrusion and after-extrusion departments. 

EXPORT FORMATS

Text files, HTML, XML, Excel

ACCESS FROM EXTERNAL

Odbc, XML Api, WebService

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OPERATIVE INDICATORS FROM INTERNAL REPORTS

Kpi of quantity, time, productivity and dies

ADVANCED CUSTOMIZED ANALISYS

OEE analysis, realtime production viewers and custom reports to control all your indicators

OPERATIVE INDICATORS FROM CUSTOM REPORTS

We can show existing or new indicators as you like

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REALTIME WALL PRODUCTION VIEWER

A wall monitor to show realtime indicators

EXTRUSION INTELLIGENCE FOR OEE INDICATORS

Overall Equipment Effectiveness for extrusion

DIE SHOP DEPARTMENT

DIE MASTER INFORMATION, AVAILABILITY AND PRODUCTIVITY

 

Die master archive Real weight per meter Activation date Productivity by press Overview of dies availability Die tools

DIE SHOP DEPARTMENT

REAL-TIME BILLET OPTIMIZATION AND AUTOMATIC DATA COLLECTION.

 

Real-time billet length optimization of normal, light and heavy profiles. List of orders scheduled with all related details.
Die oven monitoring.
Automatic collection of billet data.
Automatic collection of downtimes.

AGEING OVEN

TRACK BASKETS FROM BUFFER CREATION TO HARDNESS

 

Overview of all the ovens, all the baskets and the relevant content.
Prepare baskets for a new cycle.
Collect history of ageing cycles by order.
Hardness control check station, basket wise.

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