

Theoria
Theoria Planner – the most advanced extrusion planning software
Theoria planner, based on the orders received, allows the optimization of the resources, assigning precise delivery dates.
If you are concerned on delivery dates, and be always on time optimizing the plant resources Theoria extrusion planning software is the module for you!
THEORIA EXTRUSION PLANNING SOFTWARE’S MAIN BENEFITS
FAST
It plans the presses and after extrusion departments in few minutes
OPTIMIZE
Decreases setup times (die changes, colour changes…) and assign die/resource with related Best Extrusion Parameters
PRECISE
It accurately calculates delivery dates
SUPERVISE
Monitors workload by resource, loaded as per the actual Best Production Parameters
SURVEIL
Checks and warns about delays and orders not plannable
MONITOR
Monitors stock level and create internal request of supply (final bars, consumables, accessories…)
Monitors stock level and create internal request of supply (final bars, consumables, accessories…)


GANTT CHART VISUALIZATION
Helping your production management and team members to have a complete visibility of the extrusion processes and all the stages of the scenario simulated, order-wise.

ADVANCED FAST CONFIGURATOR
Manual setup, quick configuration of the generic settings-
Automatic setup, possibility to apply specific rules for each order
Automatic setup, possibility to apply specific rules for each order

RAW MATERIAL STOCK CONTROL
Real time control over the raw materials and accessories, based on the production scenario simulated.

FEEDBACK FOR NOT PLANNABLE ORDERS
Theoria planner warns in case an order is not plannable, providing the reason.

HOW THEORIA EXTRUSION PLANNING SOFTWARE IDENTIFIES THE BEST SCENARIO?
Theoria planner uses many different indicators like:
ORDERS PLANNED
SCENARIO KPI

% orders planned

% orders on time

% orders delayed

max/min delay

mean overall/delay/on time order

press productivity
JOB ORDER SPLIT

considering dies availability

considering cleaning and nitriding time
ORDERS NOT PLANNED
KPI

% orders not planned

% due to materials

% due to resources

% due to dies
REASONS

lack of materials

lack of resources

lack of dies
MATERIAL CONSUMPTION
KPI

% of consumption
CHARTS AND DATA

stock progress according to planning scenario
RESOURCES
KPI

workload

total setup time

productivity
LIST

list of orders planned
CHARTS

daily workload

material on production floor (WIP)
WATCH HOW THEORIA HELPS YOU PLANNING THE PROCESSES IN YOUR ALUMINIUM EXTRUSION PLANT
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