Theoria Process Planning system

The most advanced vertical process planning tool for aluminium extrusion industry

KEY BENEFITS

FAST

Quickly plan the presses and after extrusion departments

OPTIMIZE

Decreases setup times (die changes, colour changes…) and assign die/resource with related Best Production Parameters

PRECISE

Calculates exact delivery dates

SUPERVISOR

Monitors workload by resource, loaded as per the actual Best Production Parameters

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CONTROLLER

Checks and warns about delays and orders not plannable

MONITOR

Monitors stock level and create internal request of supply (final bars, consumables, accessories…)

QUICK AND ADVANCED CONFIGURATOR

Manual setup based on quick configuration on all orders or specific settings order wise. Automatic setup to let the system apply automatically the rules agreed.

RAW MATERIAL STOCK CONTROL

Check the raw materials and accessories stocks based on the scenario simulated.

FEEDBACK OF ORDERS NOT PLANNABLE

The system gives feedback about the different reasons why an order cannot be planned.

GANTT CHART VISUALIZATION

The system provides a Gantt chart visualization with drag-and-drop feature to revise the scenario simulated.

HOW TO IDENTIFY BEST SCENARIO

Many different indicators are provided to identify the best scenario

Orders planned

SCENARIO KPI

● % orders planned
● % orders on time
● % orders delayed
● max/min delay
● mean overall/delay/on time order
● press productivity

JOB ORDER SPLIT

● considering dies availability
● considering cleaning and nitriding time

Orders not planned

KPI

● % orders not planned
● % due to materials
● % due to resources
● % due to dies

REASONS

● lack of material
● lack of resources
● lack of dies

Material consumption

KPI

% of consumption

CHARTS AND DATA

● stock progress according to planning scenario

Resources

KPI

● workload
● total setup time
● productivity

LIST

● list of orders planned

CHARTS

● daily workload
● material on production floor (WIP)

For more information explore EMS Ecosystem 3rd Generation >

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