Our aluminium extrusion system EMS is not just a MES but an ecosystem of vertical solutions
As the digitalization is taking over production processes, for plant managers and decision makers is essential to have a software technology that delivers full visibility and real-time control over the entire aluminium extrusion process.
Our Extrusion Management System is not just a MES but an ecosystem of vertical solutions
As the digitalization is taking over production processes, for plant managers and decision makers is essential to have a software technology that delivers full visibility and real-time control over the entire aluminium extrusion process.
As an Extrusion Management System it enables the digital transformation of the aluminium extrusion plants, while boosting quality, optimizing resources, productivity and sustainability.
Watch the video to better understand how our Extrusion Management System could provide you with strategic data and helps you to meet daily challenges while continuously improving and digitalizing all production flows and downstream operations.
Enjoy the video!
EMS 3RD GENERATION ECOSYSTEM
Designed based on 40 years experience, our aluminium extrusion system provides innovative software solutions for the aluminium extrusion industry
EMS advanced vertical modules interact in a holistic way, offering a complete data visibility, helping to solve critical issues in the entire extrusion process, from pre-production stages to post-production ones.
Our Ecosystem of solutions allows your company to combine production efficiency with quality, to reduce production time, scrap and CO2 emissions.
| pre-production |
|---|
| ulixes |
| theoria extrusion planning |
| profiles master |
| orders |
| raw materials |
| production execution | ||
|---|---|---|
| cast house | ageing | wood effect |
| die master | central logistic system | wire/profile drawing |
| work instructions | outsourcing & client material | fabrication |
| press supervisor | horizontal powder coating | thermal break |
| N5Nitrogen | vertical powder coating | packing |
| extrusion video recording | polishing | despatch |
| stretcher, saw & stracker | anodizing | |
| roll rectification | sand blasting | |
| reporting data analisys |
|---|
| manual data entry |
| extrusion intelligence |
| maintenance |
| reporting |
| quality |
|---|
| alloys and casting |
| quality control plan |
| quality certificate |
| non conformity |
| scrap traceability |
| ariadne's thread technology |
| pre-production |
|---|
| ulixes |
| theoria extrusion planning |
| profiles master |
| orders |
| raw materials |
| production execution | ||
|---|---|---|
| cast house | ageings | wood effect |
| die master | central logistic system | wire/profile drawning |
| work instructions | outsourcing & client material | fabrication |
| press supervisor | horizontal powder coating | thermal break |
| N5Nitrogen | vertical powder coating | packing |
| extrusion video recording | polishing | despatch |
| stretcher, saw & stracker | anodizing | |
| roll rectification | sand blasting | |
| reporting data analisys |
|---|
| manual data entry |
| extrusion intelligence |
| maintenance |
| reporting |
| quality |
|---|
| alloys and casting |
| quality control plan |
| quality certificate |
| non conformity |
| scrap traceability |
| ariadne's thread technology |
- Stand alone module
- EMS ONE
- Optional module
ALL THE EMS MODULES AND ALL THE INTERNAL PROCEDURES HAVE BEEN ADAPTED IN 2019 TO MEET IATF REGULATION.
5 most common critical issues in the extrusion process, responsible for 90% of the plant inefficiency.
TEMPERATURES MANAGEMENT
STAFF SKILLS AND PROCESS STANDARDIZATION
DIES MANAGEMENT
FEEDBACK OF PROCESS INFORMATION
EQUIPMENT MAINTENANCE
If you experience them in your extrusion plant, you need our Extrusion Management System as a support.
OUR EXTRUSION MANAGEMENT SYSTEM’S MAIN BENEFITS
Stable Production Process
Planning and real time control
Database with the Best extrusion parameters
Instruction to Presses and Operators
Continuous staff training and software consulting
Effective collaboration between the departments for complete visibility
OUR EXTRUSION MANAGEMENT SYSTEM PERFECTLY INTEGRATES WITH EXISTING IT SYSTEM
EMS includes a collaborative framework with ERPs and is integrated easily with the existing IT systems, enabling the communication between the departments and providing key users with all necessary data.
The Automation Pyramid and EMS
Our EMS, as an aluminium extrusion system, automates all the stages of the aluminium extrusion process in just one step from Shop to Top. It offers a unique level of delivery, cost and quality control helping to achieve a higher level of efficiency and operational excellence.
THE EXTRUSION MANAGEMENT SYSTEM PROVIDES A FULL VISIBILITY OF EXTRUSION AND DOWNSTREAMS DEPARTMENTS
EMS provides the real-time data of every single production department, from Cast house to packing and shipment, passing through extrusion and downstream processes.
OPERATIVE REPORTS WITH ACCESSIBLE DATA: A WIDE RANGE OF FUNCTIONS TO MANAGE YOUR INDICATORS FOR EXTRUSION AND AFTER-EXTRUSION DEPARTMENTS.
ADVANCE CUSTOMIZED ANALYSIS
EXPORT FORMATS – Text files, HTML, XML, Excel
OPERATIVE INDICATORS FROM CUSTOM REPORTS- with existing and new indicators
EXTERNAL ACCESS – Odbc, XML Api, WebService
REAL-TIME WALL PRODUCTION VIEWER – a wall monitor to show real-time indicators
OPERATIVE INDICATORS FROM INTERNAL REPORTS – KPI of quantity, time, productivity and dies
EXTRUSION INTELLIGENCE FOR OEE INDICATOR – Overall Equipment Effectiveness for extrusion
OPERATIVE REPORTS WITH ACCESSIBLE DATA:A WIDE RANGE OF FUNCTIONS TO MANAGE YOUR INDICATORS FOR EXTRUSION AND AFTER-EXTRUSION DEPARTMENTS.
EXPORT FORMATS – Text files, HTML, XML, Excel
EXTERNAL ACCESS – Odbc, XML Api, WebService
OPERATIVE INDICATORS FROM INTERNAL REPORTS – KPI of quantity, time, productivity and dies
ADVANCE CUSTOMIZED ANALISYS
OPERATIVE INDICATORS FROM CUSTOM REPORTS- with existing and new indicators
REAL-TIME WALL PRODUCTION VIEWER – a wall monitor to show real-time indicators
EXTRUSION INTELLIGENCE FOR OEE INDICATOR – Overall Equipment Effectiveness for extrusion